INSERT-AIR-SYSTEMS
Animated publication
INERT AIR SYSTEMS
NOTE: - 1/2" CABINET MOUNTING HARDWARE NOT SUPPLIED WITH UNIT. - NEMA 4X RATING PRIOR TO MODIFICATION FOR THE N2 SYSTEM COMPONENTS - CONVENIENCE PACKAGE INCLUDES CABINET LIGHT AND GFI OUTLET.
REGULATOR PANEL (CLICK HERE)
N2-0 - STANDARD PANEL ENCLOSURE - REGULATOR ENCLOSURE - 60" HIGH PRESSURE STAINLESS STEEL FLEX HOSE - 60W PTC HEATER INCLUDED - N2-OE-CONVENIENCE PACKAGE MODEL
- N2-1E-CONVENIENCE PACKAGE MODEL - 200W PTC HEATER INCLUDED STEEL FLEX HOSE - 48" HIGH PRESSURE STAINLESS - HOLDS 1 NITROGEN CYLINDER - SINGLE CYLINDER ENCLOSURE N2-1
INERT AIR SYSTEMS
NOTE: - 1/2" CABINET MOUNTING HARDWARE NOT SUPPLIED WITH UNIT. - NEMA 4X RATING PRIOR TO MODIFICATION FOR THE N2 SYSTEM COMPONENTS - CONVENIENCE PACKAGE INCLUDES CABINET LIGHT AND GFI OUTLET.
REGULATOR PANEL (CLICK HERE)
- N2-2E - CONVENIENCE PACKAGE MODEL - 200W PTC HEATER INCLUDED FLEX HOSE - 48" HIGH PRESSURE STAINLESS STEEL - HOLDS 2 NITROGEN CYLINDERS - DUAL CYLINDER ENCLOSURE N2-2
12.84
FLEX HOSE 60" SST BRASS TIP
BREATHER PLUG
.56 TYP
11.52
11.50
OUTLET
INLET
27.24
25.98
28.48
14.02
BREATHER PLUG
N2-0-SYSTEM
NOTES: 1. ALL CONTACTS IN THE DIAGRAM ARE SHOWN WITH THE SYSTEM DE-ENERGIZED AT ATMOSPHERIC PRESSURE. SW# 1 2. CONTACT RED-WHT : FACTORY SET TO CLOSE AT A PRESSURE OF 0.2 PSIG OR BELOW, SENDING AN ALARM, IF MONITORED. CONTACT BLK-WHT : FACTORY SET TO CLOSE AT A
NO LO C NO HI TRANS. TANK ALARMS
NITROGEN.STORAGE ALARM
TRANS TANK STORAGE TANK
HEATER SUPPLY POWER (VAC)
(4-20mA)
(4-20mA)
+ - + -
NO C NC
L1 N 120 N G
PRESSURE OF 5.5 PSIG OR ABOVE, SENDING AN ALARM, IF MONITORED. SW# 2
CONTACT BLU-BLK : N.C., OPENS AT 200.0 PSIG CONTACT RED-BLK : N.O., CLOSES AT 200.0 PSIG
DOOR GROUND STUD
CABINET GROUND STUD.
1 2
2 BLK BLK ALARM ENABLE SWITCH 2 1 1
WH
RED
BLK
RED
BLK
BLU
NC C NO 0.2 PSI 5.5 PSI
NC C NO
PS1
PG1
SW# 2
LOW PRESS
HIGH PRESS
BLIZZARD 60W PTC HEATER
SW# 1
RUST INHIBITOR CAPSULE
REGULATOR PANEL ASSEMBLY
WIRING DIAGRAM
BLIZZARD 60W PTC HEATER REGULATOR PANEL
FLEX HOSE 60", SST BRASS TIP
N2-0-SYSTEM
16.00 22.21
.56 TYP
13.21
OUTLET
INLET
65.18
61.25
14.32
N2-1-SYSTEM
NOTES: 1. ALL CONTACTS IN THE DIAGRAM ARE SHOWN WITH THE SYSTEM DE-ENERGIZED AT ATMOSPHERIC PRESSURE. SW# 1 2. CONTACT RED-WHT : FACTORY SET TO CLOSE AT A PRESSURE OF 0.2 PSIG OR BELOW, SENDING AN ALARM, IF MONITORED. CONTACT BLK-WHT : FACTORY SET TO CLOSE AT A
NO LO C NO HI TRANS. TANK ALARMS
TRANS TANK STORAGE TANK
SUPPLY POWER (VAC)
NITROGEN.STORAGE ALARM
HEATER
+ - (4-20mA)
+ - (4-20mA)
NO C NC
L1 N 120 N G
PRESSURE OF 5.5 PSIG OR ABOVE, SENDING AN ALARM, IF MONITORED. SW# 2
DOOR GROUND STUD
CABINET GROUND STUD.
CONTACT BLU-BLK : N.C., OPENS AT 200.0 PSIG CONTACT RED-BLK : N.O., CLOSES AT 200.0 PSIG
BLK BLK
RUST INHIBITOR CAPSULE
BLK PTC2
WHT
2
1
RED
BLK
BLU
NC C NO 0.2 PSI 5.5 PSI RED WH BLK
HEATER 200 W/ 120 VAC
NC C NO
PS1
1
2
SW# 2
PG1
LOW PRESS
HIGH PRESS
ALARM ENABLE SWITCH
SW# 1
WIRING DIAGRAM REGULATOR PANEL ASSEMBLY
REGULATOR PANEL
FLEX HOSE, 48" SST
HEATER 200 W/120 VAC
BREATHER FILTER
N2-1-SYSTEM
24.00 30.21
13.21
.56 TYP
77.16
73.25
74.50
15.32
N2-2-SYSTEM
NOTES: 1. ALL CONTACTS IN THE DIAGRAM ARE SHOWN WITH THE SYSTEM DE-ENERGIZED AT ATMOSPHERIC PRESSURE. SW# 1 2. CONTACT RED-WHT : FACTORY SET TO CLOSE AT A PRESSURE OF 0.2 PSIG OR BELOW, SENDING AN ALARM, IF MONITORED. CONTACT BLK-WHT : FACTORY SET TO CLOSE AT A
NO LO C NO HI TRANS. TANK ALARMS
TRANS TANK STORAGE TANK
NITROGEN.STORAGE ALARM
HEATER SUPPLY POWER (VAC)
(4-20mA)
(4-20mA)
+ - + -
NO C NC
L1 N 120 N G
PRESSURE OF 5.5 PSIG OR ABOVE, SENDING AN ALARM, IF MONITORED. SW# 2
CONTACT BLU-BLK : N.C., OPENS AT 200.0 PSIG CONTACT RED-BLK : N.O., CLOSES AT 200.0 PSIG
CABINET GROUND STUD
DOOR GROUND STUD
BLK PTC2
WHT
BLK BLK
2
1
NC C NO 0.2 PSI 5.5 PSI RED WH BLK
RED
BLK
BLU
HEATER 200 W/ 120 VAC
RUST INHIBITOR CAPSULE
NC C NO
PS1
1
2
SW# 2
PG1
LOW PRESS
HIGH PRESS
ALARM ENABLE SWITCH
SW# 1
WIRING DIAGRAM REGULATOR PANEL ASSEMBLY
REGULATOR PANEL
FLEX HOSE, 48" SST
HEATER 200W/120VAC
BREATHER FILTER
N2-2-SYSTEM
REGULATOR PANEL
N2-A ABB N2-REGULATOR REPLACEMENT PANEL
N2-P WAUKESHA N2-REGULATOR REPLACEMENT PANEL R
NOTES: 1. ALL WIRES SIZE 12 AWG, UNLESS OTHERWISE SPECIFIED; USE AS REQUIRED. 2. 15 RING TERMINALS REQUIRED; RING TERMINALS INCLUDED AND BAGGED SEPARATELY. 3. PULL VENT PLUG UP TO ALLOW FOR ALTITUDE EQUALIZATION. ONCE NITROGEN GAS CIRCULATES THROUGH THE SYSTEM, PUSH DOWN TO CLOSE VENT PLUG. 4. WHEN PANEL IS SOLD SEPARATELY, ORDER PART NUMBER 1030-1733K FOR CONNECTION COMPONENTS.
4X .313
8.50
21.69
23.18
10.00
SHEET 1 OF 2
NOTES: 1. ALL CONTACTS IN THE DIAGRAM ARE SHOWN WITH THE SYSTEM DE-ENERGIZED AT ATMOSPHERIC PRESSURE. SW# 1 CONTACT 1-2 : CLOSES AT 0.25 PSIG & ABOVE. CONTACT 1-3 : CLOSES AT A PRESSURE OF 0.25 PSIG OR BELOW, SENDING AN ALARM, IF MONITORED. SW# 2 CONTACT 6-4 : CLOSES AT 5.5 PSIG & BELOW. CONTACT 6-5 : CLOSES AT A PRESSURE OF 5.5 PSIG OR ABOVE, SENDING AN ALARM, IF MONITORED. SW# 3 CONTACT BLU-BLK : N.C., OPENS AT 200.0 PSIG CONTACT RED-BLK : N.O., CLOSES AT 200.0 PSIG
NO LO C NO HI TRANS. TANK ALARMS 1 2 3
NITROGEN STORAGE ALARM
TRANS. TANK STOR. TANK
L1 N 120 N G HEATER SUPPLY POWER (VAC)
(4-20mA)
(4-20mA)
NO C NC + - + -
6 7
9 10 11 12 13 14 15
8
4 5
GR
GR
BLK
RED
12
1 1 BLK BLK
5
SW# 2
4
6
2
RED
BLK
BLU
NO C NC
NC C NO
5.5 PSI
5.5 PSI
2
PS1
SW# 3
HIGH PRESS
2 1 3
ALARM ENABLE SWITCH
BLIZZARD 60W PTC HEATER
.25 PSI .25 PSI
NO C NC
LOW PRESS
PG1
SW# 1
WIRING DIAGRAM
SHEET 2 OF 2
NOTES: 1. ALL WIRES SIZE 12 AWG, UNLESS OTHERWISE SPECIFIED; USE AS REQUIRED. 2. 15 RING TERMINALS REQUIRED; RING TERMINALS INCLUDED AND BAGGED SEPARATELY. 3. PULL VENT PLUG UP TO ALLOW FOR ALTITUDE EQUALIZATION. ONCE NITROGEN GAS CIRCULATES THROUGH THE SYSTEM, PUSH DOWN TO CLOSE VENT PLUG. 4. REGULATOR SET TO CONTROL PRESSURE AT 0.5 PSI.
11.00 13.00
3X .375
18.00
16.00
5.50
SHEET 1 OF 2
NOTES: 1. ALL CONTACTS IN THE DIAGRAM ARE SHOWN WITH THE SYSTEM DE-ENERGIZED AT ATMOSPHERIC PRESSURE. SW# 1 CONTACT 1-2 : CLOSES AT 0.25 PSIG & ABOVE. CONTACT 1-3 : CLOSES AT A PRESSURE OF 0.25 PSIG OR BELOW, SENDING AN ALARM, IF MONITORED. SW# 2 CONTACT 6-4 : CLOSES AT 8.5 PSIG & BELOW. CONTACT 6-5 : CLOSES AT A PRESSURE OF 8.5 PSIG OR ABOVE, SENDING AN ALARM, IF MONITORED. SW# 3 CONTACT BLU-BLK : N.C., OPENS AT 200.0 PSIG CONTACT RED-BLK : N.O., CLOSES AT 200.0 PSIG
WHT
BLK
5 6 4 SW# 2
2
RED
NO C NC
8.5 PSI
8.5 PSI
NO LO C NO HI NO C NC + - + - L1 N 120 N G ALARMS ALARM (VAC) (4-20mA) (4-20mA)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
.25 PSI .25 PSI
TRANS. TANK
NO C NC
1
WHT
HIGH PRESS
3
SW# 1
LOW PRESS
PG1
NITROGEN.STORAGE
TRANS TANK STOR-TANK
RED
BLK
BLU
HEATER SUPPLY POWER
NC C NO
PSI
SW# 3
BLK BLK
2
1
CONNECTOR
WHT BLK NATURAL CONVECTION
2
1
60W PTC HEATER
ALARM ENABLE SWITCH
WIRING DIAGRAM
SHEET 2 OF 2
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